For finish-buffing of particularly sensitive high-gloss surfaces, we manufacture our EFFEKTA polishing discs with high-quality molton trimmings exclusively in 100% seams-free quality.
Very soft super-finish buffing wheel made of premium raw cotton flannel fabrics with 45° biased weave
24 individually pleated plies
100% seams-free for highest mirror gloss
Diameter 150 mm, core-thickness ca. 22 mm/li>
Individual bore from 10 - 24 mm
Calibrated for low-vibration concentricity
Optionally pre-roughened ready for use
Vmax = 40 m/s, rmax = 5,100 min-1
For our professional polishing discs, we only use Oeko-Tex® certified fabrics made from raw cotton from controlled cultivation areas. All our cotton cretonnes in plain weave are 100% free from synthetic fibers. For this reason, our polishing discs wear out evenly and are particularly low in dust.
Flannel (also called Molleton) is a type of fabric that is made from heavy raw cotton nettle. Through roughening, the fabric structure is specifically weakened, creating a very soft and flexible material with a fine microfiber velor. At the same time, remnants of the abrasive natural impurities are brushed from the raw cotton fabric.
FM209 is an intensely roughed and thus very soft and fluffy flannel made from a very dense and heavy raw cotton fabric. Buffing discs made from FM209 generate almost no counter pressure. Due to its particularly gentle attack, FM209 is therefore especially suitable for finish-buffing of very sensitive high-end surfaces.
We manufacture your desired bore individually for you. We cover every known bore diameter for industrial polishing machines *
If you need other bore diameters or special adapters (e.g. for hexagonal shafts, with keyways, etc.), we will be happy to manufacture them on request **
* Polishing discs drilled individually at the customer's request are excluded from exchange or return in accordance with our Terms of Cancellation.
EFFEKTA high-performance buffing wheels with extra soft pleats are particularly suitable for high-end finishing of complex surface geometries of sensitive painted surfaces, including non-ferrous metals and stainless steel.
The very soft, single-layer folds adapt flexibly to any surface geometry, allowing to deeply immerse the workpieces into the disc. Even with extended contact zones, thanks to the EFFEKTA pleats a performant airstream and thus very effective cooling is ensured.
EFFEKTA buffing wheels offer a particularly even high gloss, especially in combination with our 100% seams-free technology.
Heat Development of EFFEKTA Buffing Wheels
Due to their large contact surface, EFFEKTA buffing wheels develop significant frictional heat. With its powerful air flow, EFFEKTA can efficiently remove this excess heat from the work piece
Materials with low thermal conductivity (e.g. plastics, wood, etc.) tend to quickly overheat. This can be avoided by carefully dosing the immersion depth and polishing time
Trimming Cotton Buffing Wheels
Careful preparation of the buffing / polishing tool is a prerequisite for an optimal surface result. Please follow our recommendations for trimming cotton buffing wheels
Used buffing discs should also be dressed again on a regular basis. This is especially true if residues of polishing paste have solidified on the working surface or the buffing wheels are heavily contaminated with material abrasion